dglsystems

Controls - Automation - Innovation

Outside The Box Solutions

Industries We Serve

We specialise in delivering smart, integrated control systems that meet the unique demands of fast-paced industrial sectors.

Beverage

We develop and integrate conveyor and control systems for seamless operation across labeling, capping, filling, and packaging lines.

Airport Bagage Handling

We provide automation solutions for secure and efficient baggage routing, integrating with X-ray systems, check-in desks, and carry-on screening units.

Material Handling

We engineer intelligent sorting and tracking systems with real-time product prioritisation, labeling, and dynamic lane control to maximise efficiency.

Powertrain

We deliver automation solutions for powertrain manufacturing environments, integrating with MES systems, coordinating robotic cells, and implementing andon systems to ensure seamless engine assembly and production flow.

Food Production

We deliver high-speed packaging solutions for the food industry, enabling precise product sorting and automated loading into boxes for efficient, scalable production.

Portfolio

Solutions in Action

Siemens S5 (L1-Profinet)

  • Upgrade Of Siemens L1 Network to Profinet
  • Engineered S7-1500 SEND, RECEIVE, and CONTROL FBs

Upgrading six Siemens S5 PLCs on an L1 network to S7-1500s on ProfiNet required a solution that maintained real-time communication during migration. By reverse-engineering the CP530 master protocol, a custom function block was developed, enabling seamless integration between old and new systems. S7-1500 SEND, RECEIVE, and CONTROL function blocks were designed and created from the ground up to replicate the S5, this approach ensured a smooth transition with minimal downtime, meeting strict shutdown constraints while future-proofing the system.

AMR Safety Integration

  • Dynamic Safe Linking of Cells to AMRs
  • Safe Prevention of AMRs Entering Cells Locked Out

As autonomous mobile robots (AMRs) increasingly operate within shared environments, ensuring coordinated safety between fixed automation cells and mobile units became essential. The goal was to design a system that allowed bidirectional emergency stop (E-Stop) communication between production cells and AMRs.

A dynamic safety control system was designed and implemented to link the location of AMRs in real-time with the safety status of fixed cells.